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倉庫安全作業指導培訓
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倉庫作業安全 Safety in Warehouse Operations 備注:1 倉庫作業安全 Safety in Warehouse Operations 內容 Table of Content 1. 公司物流鏈對于倉庫作業安全的戰略遠景及到達遠景狀態的步驟 CO-Supply Chain Strategic Vision on Safety in Warehouse Operations and Steps to “Vision” State 2. 關于倉庫作業安全的建議 Recommendation on Safety in Warehouse Operations 2.1 關于倉庫良好場地管理的建議 Recommendations on good housekeeping 2.2關于減少滑倒,絆倒和墜落的建議 Recommendations to reduce slips/trips and falls 2.3 關于組織安全運輸路線的建議 Recommendations on organizing safe traffic routes 2.4 關于地面安全存儲的建議 Recommendations on safe block stacking 2.5 關于貨架存儲的建議 Recommendations on rack storage 2.6 關于叉車電池安全的建議 Recommendations on battery safety for forklift 2.7 關于安全駕駛叉車的建議 Recommendations on operating a forklift truck safely 2.8 關于裝卸月臺安全管理的建議 Recommendations on safety at dock 3.對于安全的態度 Attitude on Safety 4.結束語 Closing Notes 2 GCR Supply Chain 備注:2 1公司物流鏈對于倉庫作業安全的戰略遠景及到達遠景狀態的步驟CO-Supply Chain Strategic Vision and Steps to “Vision” State 倉庫作業安全 Safety in Warehouse Operations 3 GCR Supply Chain 備注:3 倉庫作業安全的站略遠景及到達遠景狀態的步驟SC Strategic Vision and Steps to “Vision” State 遠景Vision: 安全的倉庫/DC 實現由于倉庫作業造成的“零”(損失時間)傷害 Safe Warehouses / Distribution Centres To achieve zero (Lost Time) Injuries due to warehouse activities (LTIFr = “0”) 到達遠景的步驟 Steps to “Vision” state: 知曉 Awareness 我們設立安全目標并向全體人員溝通. We set our safety objectives and communicate this to all personnel. 培訓 Training 適當的關于安全的培訓是實現目標改進的基本工具. Proper training on safety is a fundamental tool for our improvement goals. 定期評估Periodic Assessment 評估的目的是確認存在的安全程序被貫徹被遵守, 并確保這些程序符合當前的需要和風險. The aim of the assessment is to ensure that safety procedures are implemented and followed when they exist and to make sure that these procedures correspond to the current needs and risks. 4 GCR Supply Chain 備注:4 2關于倉庫業作安全的建議Recommendations on Safety in Warehouse Operations 倉庫作業安全 Safety in Warehouse Operations 5 GCR Supply Chain 備注:5 2.1關于倉庫良好場地管理的建議Recommendations on Good Housekeeping 倉庫操作安全Safety in Warehouse Operations 6 GCR Supply Chain 備注:6 關于倉庫良好場地管理的建議Recommendations on Good Housekeeping-1 良好的倉庫場地管理有非常簡單的原則: 保持整潔, 物在其位. Good warehouse housekeeping begins with a simple rule: Keep it neat and make sure everything is in its place. 在現場的維修作業應有清晰標識并加以圍護. Maintenance activities on the site should be clearly indicated and protected with barriers. 立即清理散落物. Clean up all spills immediately. 7 GCR Supply Chain 備注:7 關于倉庫良好場地管理的建議Recommendations on Good Housekeeping-2 不要將物件留在過道,地面或不安全地放于 某一地方. Do not leave items in aisles, on the floor or perched insecurely on a surface. 不要阻擋火災噴灑裝置, 緊急出口或滅火器. Do not block sprinklers, fire exits or fire extinguishers. 8 GCR Supply Chain 備注:8 立即將物品放在其應在的地方, 而不要將他們挪來挪去, 每一次挪動都可能造成新的阻礙. Put items in their assigned places immediately, rather than moving them from one stopping point to another 不要讓切割物或其他尖銳工具或物品任其突出. Do not leave cutters or other sharp tools or materials sticking out. 讓繩索和電線遠離地面. Keep cords and wires off the floor. 上報地面松動情況或其他易造成絆倒的危險情況. Report loose flooring or other tripping hazards. 在適當的箱體里立即處理所有垃圾. Dispose of all trash immediately in proper containers. 關于倉庫良好場地管理的建議Recommendations on Good Housekeeping-3 9 GCR Supply Chain 備注:9 2.2 關于減少滑倒,絆倒和墜落的建議Recommendations to reduce slips / trips and falls 倉庫作業安全 Safety in Warehouse Operations 10 GCR Supply Chain 備注:10 濕物質的溢出物和干物質的落地物 Spillage of wet and dry substances 立即清理溢出物, 如果溢出物是油性液體,確定使用合適的清潔劑. 清潔后, 有一段時間地面還會濕, 可能的話, 弄干地面. 使用適當的隔離物告訴人們地面還濕, 并安排繞行路線. Clean spills up immediately, if a liquid is greasy, make sure a suitable cleaning agent is used. After cleaning, the floor can be wet for some time; dry it where possible. Use appropriate barriers to tell people the floor is still wet and arrange alternative bypass routes. 地毯/墊子 Rugs/mats 確保墊子安全地固定, 沒有卷邊. Ensure mats are securely fixed and do not have curling edges. 關于減少滑倒,絆倒和墜落的建議 Recommendations to reduce slips / trips and falls-1 11 GCR Supply Chain 備注:11 拖曳的纜線 Trailing cables 為設備選擇安裝地址時應避免纜線橫穿人行道; 使用纜線罩安全地將纜線 固定在地面或墻面; 為避免碰觸, 限制進入. 考慮使用無線工具. 要記住 承包方員工也需要管理. Position equipment to avoid cables crossing pedestrian routes, use cable covers to securely fix to surfaces, restrict access to prevent contact. Consider use of cordless tools. Remember that contractors need to be managed. 雜物,例如塑料袋 Miscellaneous rubbish, e.g. plastic bags 保持區域干凈, 及時處理垃圾,不允許堆積. Keep areas clear, remove rubbish and do not allow it to build up. 關于減少滑倒,絆倒和墜落的建議 Recommendations to reduce slips / trips and falls-2 12 GCR Supply Chain 備注:12 照明不好 Poor lighting 改善照明條件, 優化照明設備的布置, 以確保通行區域/工作區域(過道,備貨區)均衡的照明. Improve lighting levels and placement of light fittings to ensure more even lighting of all circulating/working areas (aisles, staging). 光滑的表面 Slippery surfaces 評估原因并相應處理, 例如如果是潮濕造成問題, 那就保持干燥. 在某些情況下, 你可能用化學方式處理這些表面并使用合適的清潔方法. 用貼于表面的粗糙的條帶增加摩擦力的方式也能幫助減少危險. Assess the cause and treat accordingly, for example always keep them dry if wet causes the problem. In certain situations you may have to treat them chemically and use appropriate cleaning method etc. Using abrasive strips to increase traction can also help to reduce the danger. 人行道 Walkways 使用專門的小路和人行道. 如果人行道不能通行, 那就逆交通方向走, 盡量靠近路邊. Use designated sidewalks and walkways. If walkways are impassable, walk against traffic, close to curb as possible. 樓梯 Staircases 使用樓梯上的扶手. 臺階上無障礙物. Use handrails on stairs. Keep walkways free from any obstacles. 關于減少滑倒,絆倒和墜落的建議 Recommendations to reduce slips / trips and falls-3 13 GCR Supply Chain 備注:13 高空作業 Working on high areas 高空作業使用梯子. 避免蹦跳. 如果利用叉車, 那就使用放 在叉子上的專門的籠子. Use ladder when working at height. Avoid jumping. When樣using a forklift, use ad hoc cages on the forks. 斜坡 Slopes 改進可視度, 提供扶手并使用地面標識. Improve visibility, provide hand rails and use floor markings. 煙霧/蒸汽阻擋視線 Smoke/steam obscuring view 通過將煙霧/蒸汽引導到遠離風險區域的辦法, 消除或控制這方面危險; 改進通風. Eliminate or control by redirecting it away from risk areas; improve ventilation. 不適合的鞋 Unsuitable footwear 確保工人選用合適的鞋, 尤其鞋要有正確類型的鞋底. Ensure workers choose suitable footwear, particularly with the correct type of sole. 速度 Speed 在倉庫, 行走而不要跑動. 為避免叉車而調整行走速度, 尤其在拐彎處和十字路口. Walk and do not run in a warehouse. Adapted speed for the forklifts, in particular in the curves and intersections. 關于減少滑倒,絆倒和墜落的建議 Recommendations to reduce slips / trips and falls-4 14 GCR Supply Chain 備注:14 2.3關于組織安全運輸路線的建議Recommendations on Organizing Safe Traffic Routes GCR Supply Chain 15 備注:15 盡最大可能讓行人和車輛各行其道. Keep pedestrians and vehicles apart as much as possible. 所有的交通路線應有清晰標識; 使用安全標識, 考慮 單向交通系統. All traffic routes should be clearly signed; using safety signs, and considers one-way traffic systems. 如使用物料搬運設備(MHE), 設備運行的通道應該平坦無障礙. If using material handling equipments, equipment pathways should be flat and without obstruction. 在地面上清楚地標示貨物存儲區域及通道. Mark out storage areas and pathways clearly on the floor. 通道應足夠寬, 以便物料搬運設備安全地運作. Pathways should be wide enough to allow the movement of material-handling equipment safely. 為行人的進出提供帶有合適扶手的樓梯和/或斜坡. Provide staircases and / or ramps with suitable handrails for pedestrian access. 關于安全組織運輸路線的建議Recommendations on Organizing Safe Traffic Routes-1 16 GCR Supply Chain 備注:16 如行人與車輛使用同一門道, 提供帶有透視玻璃或膠片的門道. 并標注 安全凈空高度. If pedestrians share the same doorway with a truck or vehicle, provide a doorway with vision panels and clearly mark them with the safe clearance height. 車輛通道應避免急彎和盲點. 如果此要求在現實中不合理, 那就利用警示標牌和位置適當的鏡子來幫助. Avoid sharp bends and blind corners for vehicles. If this is not reasonably practicable, use suitable warning signs and well-positioned mirrors. 關于安全組織運輸路線的建議Recommendations on Organizing Safe Traffic Routes-2 穹頂 360° 鏡 Full Dome 360° Mirror 圓形凸鏡 Circular Convex Mirror 工業和倉庫鏡 Industrial & Warehouse mirrors 圓角鏡 Round angular mirror 17 GCR Supply Chain 備注:17 正確維護路面, 尤其不要讓路面上的坑洞惡化. Maintain road surfaces properly and, in particular, do not allow pot holes to develop. 推行合理限速. Enforce a reasonable speed limit. 所有道路有足夠的照明. All roads should be adequately lit. 可能的話避免倒車. 如果倒車,給司機提供幫助. Avoid reversing where possible and provide help for drivers who are reversing. 推行嚴格的規定: 車輛無人時, 車輛應關掉發動機,鑰匙不留在車里. Have a strict site rule that unattended vehicles are always switched off and the keys removed. 關于安全組織運輸路線的建議Recommendations on Organizing Safe Traffic Routes-3 限速 10 18 GCR Supply Chain 備注:18 小心避免碰撞高處的電纜(如果有電纜的話). Take precautions to avoid contact with overhead electrical cables if there are any. 保持車輛處于安全狀態. 定期檢查剎車,鏡子, 雨刷和車燈. Keep vehicles maintained in a safe condition. Regularly check brakes, mirrors, wipers and lights. 確保那些必需在車輛運作附近工作的人員穿安全 鞋和高可視反光衣. Make sure that people wear safety footwear and reflective high-visibility clothing when they have to work near moving vehicles. 培訓在現場工作的工人識別危險源. Train all site workers to recognize the dangers. 關于安全組織運輸路線的建議Recommendations on Organizing Safe Traffic Routes-4 19 GCR Supply Chain 備注:19 2.4關于地面安全存儲的建議Recommendations on safe block stacking 倉庫作業安全 Safety in Warehouse Operations 20 GCR Supply Chain 備注:20 關于地面安全存儲的建議Recommendations on safe block stacking-1 地面存儲不應該超過2托盤. 然而,如果這不實際, 對于碼垛極限應做適當的風險評估(評估應有書面文件). Block stacking should not be more than 2 pallets. However, if this is not practical, a proper risk assessment (documented) is conducted to determine the maximum stack height of the stackable pallets. 將托盤上的材料堅實水平地放置,以便相互碼放. Make sure that any loads on pallets, which can be stacked directly on top of each other are positioned on a firm level base. 只能按生產商的指示堆存. 如無此信息, 做風險評估來決定安全的堆存高度.無論如何, 堆存高度不應阻擋 火災噴水器或接觸高處的照明或管線. Stacking should only be carried out in accordance with the manufacturers’ instructions. If this information is not available carry out a risk assessment to determine a safe stacking height. Nevertheless, stacking height must not block sprinklers or come in contact with overhead lights or pipes. 21 GCR Supply Chain 備注:21 確保只有能夠碼垛的材料方可地面碼放堆存. Ensure that only products that are stackable are allowed to be block stacked 每排之間保留足夠的空隙以便安全碼放. Keep enough clearance between rows so you can stack safely. 定期檢查每垛的穩定情況. 如有必要及時采取措施. Inspect stacks regularly for stability and use corrective measures if necessary. 關于地面安全存儲的建議Recommendations on safe block stacking-2 22 GCR Supply Chain 備注:22 2.5關于貨架存儲的建議Recommendations on rack storage 倉庫作業安全 Safety in Warehouse Operations 23 GCR Supply Chain 備注:23 關于貨架存儲的建議Recommendations on rack storage-1 保護貨架 Protecting Racking 如果貨架可能被叉車和其他車輛碰撞, 就需要保護它.使用可恢復的柱狀保護設施(renewable column guards)或 引導圍欄(guide rails)以阻止車輛靠近貨架主結構. 邊角處的直立柱更有被撞的危險,小心保護它們, 并涂上明亮的 吸引視覺注意的顏色. If racking is likely to be struck by forklift trucks and other vehicles, protect it. Use renewable column guards or guide rails to prevent trucks getting too close to the main structure. Corner uprights are especially at risk and carefully protect and paint them in a bright obvious and eye catching colour. 24 GCR Supply Chain 備注:24 安裝安全貨架Installing Safe Racking 確保Ensure: : 按制造商指示安裝貨架. Installing racking in line with the manufacturer’s instructions. 將貨架安裝在可靠的水平地面, 此地面可以承受貨架底座的集中載荷. Mounting racking on sound, level floors which can withstand the point loading at each base plate. 貨架安全地固定在地面. The racking is securely fixed to the floor. 通道要足夠寬,以允許機械物料搬運設備安全運作. Aisles are wide enough to allow any mechanical-handling equipment to move safely. 貨架上標示安全的載重, 絕不可超載. Marking racking with the safe working load. We must never carry more than this. 關于貨架存儲的建議Recommendations on rack storage-2 25 GCR Supply Chain 備注:25 貨架維護 Maintaining the Racking 確認貨架已被維護 To make sure racking is maintained: 定期檢查以發現任何問題, 保留檢查, 損傷和修理的記錄. Regularly inspect it to find any faults and keep a logbook of inspections, damage and repairs. 鼓勵員工匯報任何損傷, 無論多小, 以便我們可以評估其在安全上的影響. Encourage employees to report any damage, however minor, so that we can assess its effect on safety. 如貨架系統不安全, 聯系廠家尋求建議. If the racking system is not safe, contact the manufacturer for advice. 防止有問題貨架仍在使用--通常安全地將貨物從該貨架上取下, 然后將控制措施做到位. Prevent faulty racking from being used – normally by unloading it safely and putting control measures in place. 關于貨架存儲的建議Recommendations on rack storage-3 26 GCR Supply Chain 備注:26 Placing and retrieving stock 存放或取出貨物 應使用物料搬運設備(MHE)存放或取出貨物, 而不要人工搬運. 如果這不現實, 考慮人工搬動為最后的手段.然而, 應 考慮如下情況: MHE should be used to place and retrieve stock from racking instead of manual handling. If this is not reasonably practicable, consider manual handling as a ‘last resort’. However, the following should be taken into account: 避免爬上貨架存放或取出貨物. Avoid climbing the racking or shelving to place or remove goods. 使用自立式可移動的平臺, 強于使用普通梯子. Use free-standing mobile platform steps rather than ordinary ladders. 當需要執行此類任務時, 給予員工足夠的信息, 指導和培訓. Give employees adequate information, instruction and training as well as supervision, when needed to carry out tasks. 關于貨架存儲的建議Recommendations on rack storage-4 27 GCR Supply Chain 備注:27 2.6關于叉車電池安全的建議Recommendations on Battery Safety for Forklift 倉庫作業安全 Safety in Warehouse Operations 28 GCR Supply Chain 備注:28 關于叉車電池安全的建議Recommendations on Battery Safety for Forklift-1 電池存放與充電的地方必須通風良好, 遠離火花或明火的地方. 此專用區域應有圍護. Store and charge batteries in a well ventilated area away from sparks or open flames. Barriers should be set-up in this designated area. 破損電池應存放在有正確標識的抗酸的密閉結構里(無需最好的). Damaged batteries should be kept in properly labeled acid-resistant secondary containment structures. 保持電池的排氣帽安全就位. Keep battery vent caps securely in place. 使用非金屬容器和漏斗 Use nonmetallic containers and funnels. 在電池充電區應備有PH紙以便檢查地面上的液體是水還是電池泄露液. Availability of PH papers in the battery charging area to check if liquid on floor is water or from battery leakages 29 GCR Supply Chain 備注:29 在電池存儲和充電區不允許吸煙,不允許有其他燃燒源. 必須張貼“禁止吸煙” 的標識. Smoking and other ignition sources are prohibited in the storage and charging area. “No Smoking” signs must be posted. 在電池充電區, 必須采取措施防止明火, 火星或電弧. Precautions must be taken to prevent open flames, sparks or electric arcs in battery charging areas. 電池的存儲與充電裝置應放在一指定區域, 該區域備有沖淋和中和濺出的電解液設備, 防火設施, 防止充 電儀器被車輛撞壞設施, 并有充分的通風設施以便驅散電池充電產生的廢氣. Battery storage and charging installations should be located in designated charging areas that provide flushing and neutralizing of spilled electrolyte, fire protection, protection of charging apparatus from damage by trucks, and adequate ventilation for dispersal of battery gassing fumes. 重裝電池時, 電池應安全地放在車輛的正確位置. Reinstalled batteries should be properly positioned and secured in the truck. 關于叉車電池安全的建議Recommendations on Battery Safety for Forklift-2 30 GCR Supply Chain 備注:30 備有垂直的溫水安全噴淋設施和清洗眼睛的區域. Plumbed tepid water safety shower and eyewash station. 如果垂直噴淋設施不能安裝, 緊臨電池充電處應配有針對個人的或輕便的眼睛清洗站.然而, 充電站附 近還是必須備有垂直溫水清洗站以便沖洗眼部和肌膚. Personal or portable eyewash stations should be installed in the area immediate to the battery charging, if plumbed units can not be installed. However, plumbed tepid water wash stations must be installed nearby to facilitate the required flushing of the eyes and skin. 在換電池或充電前, 車輛應停在適當位置, 并使用剎車. Trucks should be properly positioned and brake applied before attempting to change or charge batteries. 打開的電池上面不應放有工具或其他金屬件. Tools and other metallic objects should be kept away from the top of uncovered batteries. 關于叉車電池安全的建議Recommendations on Battery Safety for Forklift-3 31 GCR Supply Chain 備注:31 當操作電池時, 必須使用PPE, 包括密封的安全護目鏡, 抗酸手套,圍群(如有酸液濺出的可能),有鋼片保 護腳趾的安全鞋(steel-toe boots)或足部保護設施(如電池被舉起.) Personal protective equipment must be worn when handling the batteries. These includes non- vented safety goggles, acid resistant gloves, apron (If there is a potential to spill acid) and steel-toe boots or foot guards if the battery is lifted 只使用專門為電池充電而設計的充電器 Use only chargers that are designed for the battery being charged. 當移動電池時, 必須保證排氣帽穩固以防電解液濺出. 充電時確保排氣帽正常工作, 打開電池蓋以散熱. 充電結束后, 確認排氣帽恢復原位. When moving batteries, vent caps must be kept firmly in place to avoid electrolyte splashing. When charging batteries, ensure vent caps are functioning and the battery (or compartment) cover(s) are open to dissipate heat. When charging is complete, be sure to replace the vent cap firmly. 關于叉車電池安全的建議Recommendations on Battery Safety for Forklift-4 32 GCR Supply Chain 備注:32 叉車, 電池或充電系統的生產商關于安全的要求或操作的程序必須被遵守. Any additional safety requirements or operating procedures specified by the manufacturer of the forklift, battery or charging system must be followed 如果酸液濺入眼睛, 立即用水清洗, 并迅速尋求醫護. If acid gets into the eyes, flush immediately with water, and then promptly seek medical attention. 如果酸液濺上肌膚, 用大量水清洗相關部位. 如果化學灼傷呈現出二度或更嚴重灼傷情形,則尋求醫護. If acid gets on your skin, rinse the affected area immediately with large amounts of water. Seek medical attention if the chemical burns appears to be a second degree or greater. 保持電池清潔. Keep battery clean. 關于叉車電池安全的建議Recommendations on Battery Safety for Forklift-5 33 GCR Supply Chain 備注:33 GCR Supply Chain 34 2.7關于安全駕駛叉車的建議Recommendations on Operating a Forklift Truck Safely 備注:34 選擇合適的叉車用于工作 Get the right truck for the job. 依據生產廠家的指示定期維護叉車, 確保座位被維護以便盡最大可能減少振動, 減少造成司機不健康坐姿 的可能. Maintain all lift trucks regularly in line with manufacturer’s instructions and make sure seats are maintained to reduce, as far as possible, unhealthy postures and vibration. 選擇合適的有相應能力的人員加以培訓, 成為司機. 并正式書面授權 其操作叉車. Choose only suitable and competent employees to train as operators and authorise them in writing to operate lift trucks. 確保存在防止非授權人員操作叉車的機制. Make sure that there is a system for preventing unauthorised employees from operating forklift trucks. 關于安全駕駛叉車的建議Recommendations on Operating a Forklift Truck Safely-1 35 GCR Supply Chain 備注:35 叉車司機必須使用PPE, 例如安全鞋和高可視背心(high visibility vest); 并系緊安全帶. The forklift driver must wear Personal Protective Equipment ( PPE: high visibility vest and safety shoes) and fasten seat belt 叉車移動時,將叉子和貨物放低并向后傾斜. Keep forks and loads low and tilted back while moving. 如果叉車與人員相臨很近工作, 則強力推行低速規則及安全倒車規則. If trucks and people work alongside each other, enforce rules for low speed and safe reversing. 關于安全駕駛叉車的建議Recommendations on Operating a Forklift Truck Safely-2 36 GCR Supply Chain 備注:36 叉車路線避免靠近容易被撞傷的區域或設備, 例如可燃液體儲存 區; 如避免不了, 那就得保護這樣的區域. Avoid routes near vulnerable areas or equipment, for example, flammable liquid stores or protect these stores. 用實物圍欄將人行通道和叉車通道分開. 并用清楚的警示標識. Separate pedestrian routes from ones used by forklift trucks using a physical barrier. Also use clear warning signs. 如設置實物圍欄不實際, 應該確保使用其他措施, 例如聽覺警示 裝置, 或視覺警示裝置(鏡子) If putting up a physical barrier is not reasonably practicable, you should make sure there are other arrangements, such as using audible or visual warning devices like mirror. 關于安全駕駛叉車的建議Recommendations on Operating a Forklift Truck Safely-3 37 GCR Supply Chain 備注:37 叉車舉起貨物時或空叉子舉起時, 決不要站在其下或從其下行走. Never stand or walk under the raised part of a forklift, even if it's empty. 叉車運行區地面應足夠堅固, 良好維護, 平整并無障礙物. Driving areas should be strong enough, well maintained, as flat as possible and free from obstructions. 如叉車在公路上使用(例如裝卸), 有必要安排另一個人幫助協調控制交通. If the truck is used on the road (to load and unload, for example), provide a second person to help with controlling traffic, as necessary. 叉車停下來時, 叉子正常水平放下, 使用剎車, 取走鑰匙. Park a forklift with forks lowered and tilted flat, brake set, and key removed. 當叉車不用時, 妥善保管叉車鑰匙. Keep keys secure when the trucks are not being used. 關于安全駕駛叉車的建議Recommendations on Operating a Forklift Truck Safely-4 38 GCR Supply Chain 備注:38 小心放置貨物以便貨物平穩不會掉下或使叉車翻倒. Place forklift loads carefully so they are stable and won't fall off or tip the truck over. 不要使用叉子,托盤或箱柜將人舉起在高空作業. 必須正確使用專門設計的可移動的工作平臺或安全圍籠. Do not use forks, pallets or bins to lift people to work at heights. You must use properly designed mobile work platforms or safety cages. 關于安全駕駛叉車的建議Recommendations on Operating a Forklift Truck Safely-5 39 GCR Supply Chain 備注:39 維修中叉車必須正當地放置指示標簽, 并停放在特定區域. Forklifts in maintenance must be tagged properly and kept in a specific area 確保叉車安裝有保護設施,例如,當需要時, ‘翻倒保護結構(ROPS)’, ‘墜落物保護結構(FOPS)’和 ‘控制性系統’(座位安全帶). Make sure forklift trucks are fitted with protective devices, such as ‘roll-over protective structures (ROPS)’, ‘falling object protective structures (FOPS)’ and ‘restraining systems’ (seat belts), where necessary. 關于安全駕駛叉車的建議Recommendations on Operating a Forklift Truck Safely-6 40 GCR Supply Chain 備注:40 2.8 關于裝卸月臺安全的建議Recommendations on safety at dock 倉庫作業安全 Safety in Warehouse Operations 41 GCR Supply Chain 備注:41 關于裝卸月臺安全的建議Recommendations on safety at dock -1 當裝卸卡車和拖車時, 使用止輪塊(wheel chocks)或其他車輛移動限制裝置.當放置或取出止輪塊或其他車 輛移動限制裝置時, 卡車或拖車不可以移動. Use wheel chocks or other vehicle-restraining device when loading and unloading trucks and trailers. Ensure that the trucks and trailers are not movable while placing or removing the wheel chocks or other vehicle-restraining device. 42 GCR Supply Chain 備注:42 關于裝卸月臺安全的建議Recommendations on safety at dock -2 確定用于裝卸的叉車備有聚光燈, 還要使用安裝于月臺的照明補充叉車燈光, 當人工裝卸時亦如此. Make sure forklift trucks used to load/unload trailers are equipped with spotlights, also use dock mounted lights to supplement the forklift truck lights or when manually loading/unloading trailers. 確保所有設備都按照廠家的建議維修. 包括叉車, 月臺高度調節板, 車輛移動限制裝置, 月臺的門和密封 以及自動信號裝置. Ensure all equipment maintained in accordance with manufacture's recommendations. This includes forklift trucks, dock levelers, vehicle restraining devices, dock doors and seals and automatic signalling devices. 當使用叉車開進拖車裝卸時, 不允許有人在拖車里. 在緊閉的空間里被叉車碰撞的可能非常大. Do not allow pedestrians in trailers while a forklift truck is loading / unloading. The likelihood of being crushed by a forklift is greater in tight spaces. 43 GCR Supply Chain 備注:43 在叉車駛入拖車前, 觀察一下拖車的狀況. 對于舊拖車, 破損和車廂板腐爛很普遍. Perform a visual inspection of the trailer prior to driving a forklift truck into it. Damaged and rotting floorboards are common in older trailers. 用叉車卸載小型送貨車時,要格外小心. 確保車輛可以承受叉車和貨物的重量. 可行時, 寧可用地牛(Hand pallet jack)卸這樣的車輛. Caution is advised when using forklift trucks to unload straight trucks (small delivery trucks). Make sure the straight truck has the capacity to handle the weight of the forklift truck and loads. Hand pallet jacks rather than forklift trucks to unload straight trucks whenever feasible. 月臺和斜坡的邊緣安裝圍欄以保護人行道. Use physical barriers at open edges of docks and ramps and to protect pedestrian walkways. 使用油漆噴涂或地面粘貼的方式, 來指定備貨區, 行駛通道和裝卸路線. 確定員工識別這些標識. use paint or tape to designate staging areas, through aisles and loading lanes. Make sure employees recognize the designations. 關于裝卸月臺安全的建議Recommendations on safety at dock -3 44 GCR Supply Chain 備注:44 保持月臺區清潔無雜物. 員工應立即撿起出現的紙片.至少每天或每個班次徹底清掃裝卸區, 大塊垃 圾,例如碎拖盤片, 應被立即撿起. Keep the dock areas clean and free of debris. Employees should immediately pick up every little scrap of paper that may appear. Loading areas should be completely swept at least once per day or once per shift, large pieces of debris such as broken pieces of pallets should be picked up immediately. 關于裝卸月臺安全的建議Recommendations on safety at dock -4 45 GCR Supply Chain 備注:45 指定區域存放用過的拖盤,集裝箱和垃圾. 用過的拖盤和集裝箱應 有規定的碼垛限制. Designate areas for storage of used pallets, containers and trash. Also limit the stacked height of used pallets and containers. 規定備貨區的貨物碼垛高度, 如果有人在備貨區附近工作的話, 就更 需要如此. 如果員工被要求檢查所備的貨物, 那么材料排和排之間應留有足夠的空間. Limit the stacked height of materials in staging areas, especially if pedestrians will be working around the material. Also leave sufficient access aisles between rows of staged material if employees may be required to inspect or otherwise access the material. 關于裝卸月臺安全的建議Recommendations on safety at dock -5 46 GCR Supply Chain 備注:46 當有人員工作時, 使用錐形交通路標或方便的路障臨時隔開備貨通道. Use traffic cones or portable barricades to temporarily block off staging lanes where pedestrians are working. 當搬運可能阻擋視線的大物品時, 要倍加小心. 通常叉車司機會倒著開叉車, 可是, 如果叉車開進車廂里, 就無法做到倒著開. 在裝卸區工作的人員應知道這種情況. Special attention should be given when large loads are being handled that may obstruct the view of the forklift truck operators. While normally a forklift truck operator would be driving in reverse with these loads, this option is not available when loading trucks. Both forklift truck operators and pedestrians working in the loading area must be aware of this. 關于裝卸月臺安全的建議Recommendations on safety at dock -6 47 GCR Supply Chain 備注:47 如果員工被要求安放或取下安全封, 那就一定在遠離月臺處一指定的安全地方做此事. 決不允許員工站在 拖車和月臺之間. If employees are required to install or remove security seals for truckloads and containers, this must be done in a designated safe area away from the dock. Never allow an employee to stand between a trailer and the dock. 如果員工需要下到月臺區, 確保提供合適的梯子或臺階. If employees need to climb down into the dock area, ensure proper ladders or stairs are provided. 指示員工不要爬上月臺,或將身體的任何一部分伸出月臺門外. Instruct employees not to climb on docks or to place any part of their bodies outside of the dock door. 給在月臺區工作的員工做風險培訓. 這不只限于叉車操作工. Train all employees that work in dock areas on the hazards. This is not limited to forklift truck operators. 關于裝卸月臺安全的建議Recommendations on safety at dock -7 48 GCR Supply Chain 備注:48 Attitude on Safety對于安全的態度 倉庫作業安全 Safety in Warehouse Operations 49 GCR Supply Chain 備注:49 Attitude on Safety對于安全的態度 所有不同的書面的安全程序能夠防止或減少在倉庫的傷害和事故. 然而在安全的方程式里最重要的 是對于安全的態度. 無論防護設施多么良好, 安全規則多么嚴格, 如果一個組織不把安全放在優先位置, 那么這個地方還不安全. All the different safety procedures that have been documented can prevent or reduce injuries and accidents in a warehouse. However, the most important part in the safety equation is the attitude towards safety. No matter how good the protective equipment and how strict the rules, the place will not be safe unless the organisation makes safety a priority. 在彰顯安全為雀巢的核心價值方面, 管理層一定要起帶頭作用. 管理層一定要表現出實施安全的持續 承諾,并將資源用在那些需要減少危險消除事故的地方. Management must lead in demonstrating the importance of safety as Nestlé’s core value. Management must show continuous commitment to implement safety and directing resources to areas where they are needed to reduce the risks and eliminate accidents 50 GCR Supply Chain 備注:50 Closing Note結束語 倉庫作業安全 Safety in Warehouse Operations 51 GCR Supply Chain 備注:51 Closing Note結束語 倉庫不是一個危險的地方, 但它含有很多潛在的風險. 確保平穩運作不意味著在安全方面妥協和忘記 安全.安全運行倉庫的辦法也是最有效率的辦法. A warehouse is not a dangerous place, but it does contain many potential hazards. Ensuring smooth operation does not mean compromising and forgetting about safety. The safe way to run a warehouse is also the most efficient way. 良好的場地管理是保證倉庫安全的最好的辦法之一. 保持整個倉庫的清潔,整齊并且物在其所是有必要的. 穿戴必要的保護衣物, 對警示標識和正在進行的工作多加注意. 按照指示小心操作物料搬運設備.在開始每 項工作前事先查看確保設備處于良好狀態并且所有人員都已被適當地保護. Good housekeeping is one of the best ways to assure warehouse safety. It is essential to keep the entire warehouse clean and neat, with everything in its place. Wear necessary protective gear and pay attention to warning signs and to the work that is going around. Operate material handling equipment carefully and according to instructions. Preview every job before start to make sure the equipment is in good condition and that employees are properly protected. 52 GCR Supply Chain 備注:52 GCR Supply Chain 53 備注:53
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